The Challenge: Integrating Specialized Spaces into a Busy Manufacturing Environment with Modular Custom Enclosures
Bodycote in Rutland, Vermont, required a custom enclosure to support the machining and inspection of metal aircraft parts. The project called for two distinct but integrated workspaces: a 24’ x 24’ quality control area with a mezzanine above for storage, and a 24’ x 28’ machine enclosure with a 14-foot high ceiling. The enclosure also needed to accommodate a large, removable wall section to allow for periodic movement of large machining equipment.
Modular Custom Enclosures provide versatile solutions for the efficient management of workspace in manufacturing settings.
Beyond functionality, the team faced added pressure from a narrow installation window and the challenge of performing construction in the middle of a bustling manufacturing facility, where disruptions to daily operations had to be minimized.
The Solution: A Turnkey Modular System Built for Precision and Performance
Porta-King delivered a comprehensive modular solution using a steel/poly/steel panel configuration for both the walls and ceiling in the machining area—offering the strength and durability needed in a high-performance setting. The removable 14’ x 20’ wall section was designed for efficient equipment access without compromising the integrity of the structure.
To ensure the project stayed on track, Porta-King provided hands-on support during every phase, including a site evaluation during the design process and full turnkey installation. This approach helped the Bodycote team meet their timeline and maintain seamless operations throughout construction.
Key Benefits:
- Customized to Fit Exact Requirements: The configuration supported precise quality control and machining needs, with added flexibility thanks to the integrated mezzanine and removable wall section.
- Minimal Disruption: Installation was completed quickly and efficiently to limit interference with the manufacturing floor’s daily workflow.
- Durable, High-Quality Materials: Steel/poly/steel panels ensured long-term resilience in a demanding production environment.
- Comprehensive Support: Porta-King’s field service and design expertise helped streamline planning and ensure success under a tight schedule.
Results: A Purpose-Built Workspace for Productivity and Growth
With Porta-King’s modular design, Bodycote now benefits from a specialized, durable enclosure that supports both machining and inspection while allowing flexibility for future equipment changes. The project was completed on time, within the operational constraints of the facility, and has enhanced both workflow and functionality for the team.
Need to build smarter within an active facility? Porta-King is ready with modular solutions tailored to your timeline, your space, and your goals.
