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Modular Cleanroom Walls

Modular cleanroom walls are used in modular cleanrooms to provide hospitals, laboratories and manufacturing facilities a sterile environment that is flexible and affordable. These wall systems are easier to install with less mess than conventionally built walls while providing comparable performance.

Choose Quality Materials Customized to Your Needs for Modular Cleanroom Walls

Modular cleanroom walls offer a variety of materials and framing options to ensure that the cleanroom will meet your application needs, including:

  • High pressure laminates
  • Smooth aluminum
  • Fiberglass reinforced plastic
  • Painted steel
  • PVC

These materials are non-shedding, meaning they won’t release particles into your cleanroom and contaminate sensitive equipment and tests.

Get the Most Out of Your Cleanroom Design

In addition, all cleanroom wall systems are custom designed to address your unique layout requirements. This way, utilization of your space can be optimized and systems can be easily reconfigured should your needs change. They can also be seamlessly integrated with one of our mezzanines if necessary to support the installation of large air handlers or other heavy mechanical equipment on top of the roof of the structure.

Modular Cleanroom Walls Video Gallery

The modular clean room described herein is a cutting-edge facility designed to meet ISO Class 7 standards, ensuring an environment conducive to sensitive manufacturing processes. With dimensions of 15′ x 62′ x 12′ tall, this room provides ample space for precision activities while maintaining a controlled atmosphere. Constructed with meticulous attention to cleanliness, the clean room features a white fiberglass-reinforced plastic finish (FRP) on both the interior and exterior wall surfaces. This finish not only enhances the room’s aesthetic appeal but also serves a functional purpose by facilitating easy cleaning and maintaining a sterile environment. The fiberglass reinforcement adds durability, ensuring the longevity of the clean room.

The modular design of this facility offers flexibility, allowing for efficient customization based on specific operational requirements. The controlled environment is crucial for industries such as pharmaceuticals, electronics, and biotechnology, where even minute particles can compromise the integrity of the manufacturing process.

This video demonstrates the ease with which a Porta-King Monolith modular wall system can be installed to subdivide large sections of manufacturing and warehouse space. The single panel you see being installed is 6″ thick and 24′ tall. The complete time lapse for a single panel installation was 20 minutes. This particular monolith panel is comprised of a white painted steel surface on both sides of an expanded polystyrene (EPS) core.

The completed 2 wall configuration consists of 2 walls and was a total of 164′ long. Both lengths of wall took a total of 3 days to assemble. This includes the installation of a single man door along with a large steel framed opening where a roll up door would be installed later.

Take Control of Temperature & Humidity

Take control of the temperature and humidity of your cleanroom by choosing the insulation value of your cleanroom wall system. The higher the insulation, the greater level of control you will have:

  • 1 ¾ inch – Clear anodized aluminum post and framing offers economy and maximum floor space utilization
  • 3 inch – Our most versatile and popular option. Available in white painted or clear anodized finish.
  • 6 inch – Tongue and groove or 4-piece post design for application that require high R values or extra tall ceilings

There are many choices to make when deciding what cleanroom wall system is best for your project. If you’re having trouble deciding, our professional team will work with your team and help you decide which of our many systems and design options will work best for you.

Modular Cleanroom Walls

Case Studies