Modular Rooms & Enclosures Construction Options

Our most popular wall system. Versa-King systems can accommodate virtually any interior building application. Porta-King uses all extruded aluminum for the vertical post connection and other framing components used in the construction of our 3" Versa-King modular system. Unlike steel post systems, aluminum will not rust when exposed to moisture. The extruding process enables tighter control of the tolerances of the various shapes used to create our modular systems. As a result you get a better fit and finish that is possible with a steel post system. The post design provides an easy access wiring chase every four feet. Snap-on cover plates allow quick and easy wiring during and after set-up. Versa-King is load bearing making it perfect for two story and / or storage loading applications.

Thin panel design provides outstanding strength while maximizing existing floor space. Perfect for applications where efficient utilization of floor space is critical. Porta-King uses all extruded aluminum for the vertical post connection and other framing components used in the construction of our PK Series 175 modular system. Aluminum is a maintenance free material. Unlike steel post systems it will not rust when exposed to moisture. The extruding process enables tighter control of the tolerances of the various shapes used to create our modular systems. As a result you get a better fit and finish that is possible with a steel post system. Excellent for partial and full-height partition systems. The thin profile of the aluminum connecting posts create a sleak modern appearance. Optional wiring posts include snap-on cover plate to enable quick and easy wiring during and after set-up.

This thinner version of our popular 3" Versa-King is ideal for those on a budget. This system includes many of the same great features found in 3" Versa-King but at considerabe cost savings. Porta-King uses all extruded aluminum for the vertical post connection and other framing components used in the construction of our Versa-King 1 3/4" modular system. Aluminum is a maintenance free material. Unlike steel post systems it will not rust when exposed to moisture. The extruding process enables tighter control of the tolerances of the various shapes used to create our modular systems. As a result you get a better fit and finish that is possible with a steel post system. All components easily dismantle for relocation or increasing/decreasing size of structure -all parts are 100% reusable.

Our most economical panel finish. 1/8" thick, prefinished vinyl faced hardboard surface laminated to a UL Class 1 EPS foam insulating core. 3" thick panel thickness has a thermal insulation value of R 13. This panel is light weight yet very durable and impact resistant. The vinyl covered hardboard used to create this panel surface has a Class C fire rating. Porta-King recomends consulting with your local building code official to confirm specific code requirements for your facility.
Color Choices: Gray, White, Beige, Blue, Black, Pecan Wood

This panel option includes a 1/2" thick, prefinished vinyl faced drywall laminated to a UL Class 1 EPS foam insulating core. The surface is easy to clean and provides excellent sound reducing qualities. This panel is Class 1 fire rated when tested in accordance to ASTM E-84. 3" thick panel thickness has a thermal insulating value of R 10.
Color Choices: Gray, White, Beige, Blue, Black.

A finished surface of Glass fiber reinforced plastic (FRP) laminated to 1/2" drywall with a UL Class 1 EPS foam insulating core. Highly durable and impact resistant panel. Corrosion resistant and an economical alternative to steel. Ideal for harsh plant environments Standard FRP panels surface is Class C fire rated. Class A fire rated FRP is also available. 3" thick panel thickness has a thermal insulating value of R 10.
Color Choices: Gray, White, Almond

This panel includes a finished surface smooth of painted steel laminated to a layer of hardboard and includes a UL Class 1 EPS foam insulating core. This is our most durable panel surface. The combination of 24 guage steel laminated to an intermediary 1/8" hardboard creates a highly impact resistant surface. This panel surface is ideal for harsh plant environments. 3" thick panel thickness has a thermal insulating value of R 13.
Color Choices: Gray, White, Beige

This panel includes a finished surface of smooth painted steel laminated to a layer of drywall and includes a UL Class 1 EPS foam insulating core. Like our painted steel on hardboard panel design, the multi-layer lamination design of this panel makes it another very durable panel surface. resistant surface. Additionally the drywall provides a 15 minute thermal barrier required by some building codes. This is another panel surface that is ideal for harsh plant environments. 3" thick panel thickness has a thermal insulating value of R 10
Color Choices: Gray, White, Beige

This panel design consists of a finished surface of 24 guage painted steel laminated to a UL Class 1 EPS foam insulating core. The light weight yet durable design of this panel makes it ideal for overheight wall applications inside manufacturing and distribution facilities. The standard steel finish includes and embossed finish but a smooth surface is also available. Polyurethane core is also available to meet FM Class 1 fire rating.
Color Choices: Gray, White

Our standard ceiling system consist of a corrugated metal deck that is anchored to the top of the wall panels. An acoustical ceiling system is then suspended via tie wires to create the finished interior. The gauge of the decking is designed to support the grid work acoustical tiles and lights. For larger spans a structural I-beam will be added to provide additional support.

Our metal decking is a 1 1/2" corrugated, painted B deck. We use 22 gauge or 18 gauge decking depending on the span and load design requirements.

Our standard acoustical ceiling system consists of a 2'x4' acoustical tile. The tile is a 5/8" mineral board with a non directional fissured pattern. The main runners and cross tees are an intermediate grade, white painted galvanized steel. Many other ceiling tiles and grid types are available as options to address specific application requirements.

Load bearing roofs can be designed by adding structural steel I-beams that are mounted at pre-determined centers to create the required design load. Some heavier load designs, expecially those with large clean span requirements may require additional support via columns either in the wall panels or inside the enclosure. In some cases we will recommend the use of a mezzanine in order to create the appropriate load bearing design.

Panelized ceilings are ideal for applications where a tight seal is required. These light weight panels are installed via a tongue and groove side connection. These panels are insulated with an EPS core and are available in 3"-6" thicknesses to accommodate different span conditions. They include a white painted steel interior and exterior surface.

Roof support angle is provided to support non-load bearing ceiling systems for structures that will utilize 1 or 2 existing walls to create the four wall enclosure. Our standard roof support angle consists of a thick extruded anodized aluminum angle that is permanently attached to the existing structure to create a secure and level surface for a metal deck or panelized ceiling system.

Heavy-duty tubular framework is mechanically fastened together to create a very durable, light weight, door leaf. The door frame is aluminum to match wall framing and installs flush with wall panels. Connecting posts are located on both sides which lock into the door frame for greater strength and resistants to racking. HDD doors include a 30 1/2" wide by 40 1/2" high vision lite in each leaf. The lower half of the door leaf includes an insert that matches the specified modular wall construction. Standard door leaf is 3068 to create a 6068 double door but other sizes are available. These doors come standard with an adjustable door sweep and a full perimeter bulb gasket seal.
Finish: Clear Satin Anodized with a lower panel insert that matches interior and exterior of wall surfaces..

Load bearing roofs can be designed by adding structural steel I-beams that are mounted at pre-determined centers to create the required design load. Some heavier load designs, expecially those with large clean span requirements may require additional support via columns either in the wall panels or inside the enclosure. In some cases we will recommend the use of a mezzanine in order to create the appropriate load bearing design.

Heavy-duty construction includes 20 gauge galvanized steel skin with solid insulating core. The door frame is aluminum to match wall framing and installs flush with wall panels. Connecting posts are located on both sides which lock into the door frame for greater strength and resistants to racking. Standard steel doors are solid but can include optional vision lites. Standard door leaf is 3070 but other sizes are available.
Finish: Painted a single color to match or compliment wall color

Heavy-duty construction includes 20 gauge galvanized steel skin with solid insulating core. The door frame is aluminum to match wall framing and installs flush with wall panels. Connecting posts are located on both sides which lock into the door frame for greater strength and resistants to racking. Standard steel doors are solid but can include optional vision lites. Standard door leaf is 3070 to create a 6070 double door. Other sizes are available. These doors come standard with an adjustable door sweep and a full perimeter bulb gasket seal. Doors can be outfitted with closers and other options like the pull handles shown in this photo.
Finish: Painted a single color to match or compliment wall color

Single man doors and double doors can be supplied with operable and removable transoms to allow an entire section of wall to be opened for movement of materials in and out of the modular structure. This particular door is 8' wide x 7' high. The operable transom is 8' wide x 4' high. When both doors are open and the horizontal astragal removed to create an 8' wide x 12' high opening. The door includes bolts for the top and bottom to secure the appropriate door leafs when not in use.
Finish: Painted a single color to match or compliment wall color

This sliding door consists of two panels suspended from a heavy duty top track. The panels are moved manually to create a large opening for equipment to pass through. The panels are constructed of the same material as the wall panels but could be comprised of other materials depending on the individual application requirements. The doors are also available in single panel configurations and can be provided in a range of sizes.

Roll up doors are a popular option and can be easily incorporated into our modular buildings. A typical application will include a structural steel tube framework to ensure the door is secured into the wall system to provide years of trouble free service. Roll up doors are available in a wide range of designs and can be operated manually or by electric power.

We can also design a custom door for specific application requirements. This door is motorized and slides horizontally to create a large opening that enables material to be moved in and out of the building. The horizontal brace was included to prevent the door from racking while in operation.

Automated sliding doors can be easily incorporated into the design of our modular systems. Structural steel tube frames are custom designed to create a rigid support system to support the automated door. The vertical panel connectors adjacent to the door serve as wiring chases to conceal electrical service to the door and related hardware.

Heavy-duty extruded aluminum framework with unique design features that enable a positive lock into vertical connecting post. Easy to remove stops enable on-site replacement of glazing should damage occur. The design of our frames accommodate glazing thickness of 1/8"-5/8". Standard glazing is tempered safety glass. Other custom glazing options are available.

Heavy-duty extruded aluminum framework with unique design features that enable a positive lock into vertical connecting post Durable cam-locks are standard to enable locking from one side. Standard glazing is tempered safety glass. Other custom glazing options are available.

Double paned windows consist of a heavy-duty extruded aluminum frame and are intended to create a flush surface on both sides for clean rooms or other applications that require elimination of horizontal surfaces where dust can collect. Glazing is tempered safety glass.

Over-height glazing can be added to provide better visibility or simply as an architectural feature. Standard glazing is tempered safety. Other custom glazing options are available.

Windows can be placed at the top of the wall panel to allow light to pass through while maintaining privacy inside.

Windows can be placed at the top of the wall panel to allow light to pass through while maintaining privacy inside. Opaque glass can be added to further increase privacy or as an architectural feature.

Our windows can be designed to tilt out to reduce glare or to enhance visibility in areas directly below the structure. Standard glazing is tempered safety. Other custom glazing options are available.

Our windows can be designed to tilt in to reduce glare or to enhance visibility in areas directly above the structure. Standard glazing is tempered safety. Other custom glazing options are available.

Standard electric consists of the electrical device (light switch, outlets or data jacks) shipped loose for installation on-site. Handy boxes are supplied along with coverplates. The devices can be easily installed into the standard post connection which doubles as a raceway. A full height, snap-on cover plate is included to conceal wiring and to enable easy access for future modification or maintenance. All electrical devices bear the UL label. Conduit and wiring is not included with standard electric.

Simplify the installation by utilizing our optional modular electric devices. Outlets and switches include a modular wiring whip and a snap together connection already assembled as a single unit to facilitate a quick and easy installation. Light fixtures also include pre-installed modular connections to enhance ease of installation. Load centers include pre-installed breakers to accommodate specified electric components. Load center also includes modular connections ready for on-site connection. Connection from main power source to the load center is to be completed by a certified electrician.

This unique construction option includes the factory assembly of our modular buildings on top of floor structure so that we can ship the structure to site ready for immediate use. The factory assembled option can include electrical and mechanical systems. All factory assembled modular buildings include a finished tile floor as a standard but other finished floors are available.

Our factory assembled option for modular buildings also enables us to create restrooms. These restrooms are available in custom designed layouts and are pre-plumbed at our factory so that they arrive on site ready for immediate use. A plumbing chase is created within the structure to enable installation of water and soil lines. Access doors are included to enable access for on-site connections and future maintenance.

Through wall units are easily installed into our modular buildings. We supply wall cutouts shipped preframed from our factory. Power for the unit is typically supplied by an electrical outlet installed into the adjacent vertical raceway.

Ductless, electric powered wall mounted AC and HVAC systems are easy to install and very energy efficient. Multiple wall mounted units can be run off of a single small outdoor compressor.